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Today’s video is about printers.

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I know, you’re probably filled with excitement
at the mere mention of printers, but please

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remain calm.

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If you were to go shopping for a printer,
you’ll almost certainly find yourself choosing

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between an inkjet printer and a laser printer.

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Or perhaps a 3D printer, but we’re not talking
about those today.

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Now, I won’t get into the many reasons that
I don’t really like inkjet printers for

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anything but photo printing because that’s
not really the point of this video.

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Instead, we’re going to talk about a subset
of the laser printer

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that seems to fly under the radar.

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The LED printer.

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Now, if you’ve never heard of this before
I wouldn’t blame you.

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Fundamentally LED printers are the same as
a laser printer.

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They still use powdered toner rather than
liquid ink.

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They use photosensitive drums to transfer
toner to paper (along with corona wires and/or

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other charge inducing or destroying doodads).

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And a fuser melts this toner onto the paper,
so a tall stack of freshly printed printouts

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is nice and warm, just asking you to give
it a hug.

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But where they differ is in how the image
is drawn on the drum.

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And to understand why that’s important,
let’s have a quick lesson into how laser

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printing works and how it came about.

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Laser printers are essentially an offshoot
of the photocopier.

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Using a process called xerography, which comes
from the Greek for dry writing (and now you

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know where Xerox got its name), analog photocopiers
use a cylindrical drum coated in a photoconductive

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material.

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This material becomes conductive when exposed
to light.

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To duplicate the image, the drum is first
charged by a corona wire, which produces a

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high voltage and gives the drum a static charge.

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The now negatively charged drum is rolled
underneath a piece of paper to be copied,

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where a lens focuses the image of the paper
onto the drum, and a bright light source provides

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illumination.

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Because the photoconductive material will
conduct electricity when exposed to light,

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any bright areas become discharged, as a path
to ground can now be completed.

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Dark areas, where printing or handwriting
exist on the original,

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will remain negatively charged.

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This drum is then rolled against a supply
of powdered toner, which is positively charged.

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This toner will thus want to stick to any
areas of the drum that remained negatively

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charged from the original exposure.

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Now the drum has a coating of powdered toner
in the same pattern as the writing or image

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or whatever in the original document.

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Next, another corona wire creates a stronger
negative charge in the paper that is to receive

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the toner, and this stronger charge will attract
the toner off of the of drum and onto the paper.

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And finally the paper, now covered in powder,
goes through the fuser unit, which melts this

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powder to the paper, and thus a stable photocopy
is made.

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Fast forward to the late 1960’s, and Gary
Starkweather, an engineer from Xerox’s product

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division, had the idea of using a laser beam
to draw directly onto the imaging drum of

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a photocopier.

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With computer control, you could draw text
and images directly on the drum with the laser,

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thus turning it into a printer.

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And that’s exactly what happened.

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Using a laser diode, lenses, and a spinning
mirror, laser printers draw onto the drum

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in lines, and the laser is pulsed on and off
to create the image.

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The resolution of the printer is determined
by the number of lines it can draw in a given

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unit, in addition to the maximum number of
times the laser can be pulsed on or off within

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that line.

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Often the resolution is measured in dots per
inch, so a printer with 600 dpi will scan

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the drum 600 times along the length of one
inch, and the laser can pulse on and off 600

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times within one inch of each line, meaning
each square inch has 600 by 600 discrete points

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that can be either on or off--that is, black
or white.

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Incidentally, this method of creating an image
using lines of light is strikingly similar

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to how analog television works.

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I made a series on television if you’d like
to check it out, but the pattern is called

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a raster.

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Raster scanning in laser printers requires
that the entire image, in its full resolution,

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be loaded into its memory before printing
can commence,

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as it has to be done in one shot.

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It can’t start and stop like an inkjet printer,
particularly because the fuser unit is liable

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to burn some paper (or at least singe it a
litte) if it were to suddenly stop mid-print.

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So, laser printing works.

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And it works really well!

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But the actual laser mechanism is kinda big,
and relying on a spinning thing to make the

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image introduces more moving parts and complexity.

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And that’s where the LED printer comes in.

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When did it come in?

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And who invented it?

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I’m not sure.

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It’s a weird footnote into the development
of the laser printer, but Oki claims to have

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made the world’s first LED printer in 1981.

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It’s surprising how little info there seems
to be about LED printers, though as we’ll

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see, perhaps that’s to be expected.

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What makes LED printers different?

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Well, rather than use a scanning laser, LED
printers use LEDs.

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Shocking.

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But in a unique way--this Brother HL-3040CN
is a color LED printer.

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If I lift on the lid, you’ll see these four
bars here that kinda flip out of the way when

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the lid’s all the way up.

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There are four because this is a color printer--one
each for cyan, magenta, yellow, and black

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(more correctly referred to as key).

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These bars are the key.

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Each of these things is an array of tiny individual
LEDs.

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Each LED handles one column of pixels--or
dots--on the page.

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This printer has a resolution of 600 DPI,
so along this entire bar there are roughly

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5,000 LEDs.

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If you look closely you’ll see a pattern
of dots--these are lenses that focus the light

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from multiple LEDs behind them onto the correct
spot of the drum.

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The LEDs themselves are so small as to be
nearly invisible to the naked eye.

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Below these assemblies lie individual drum
and toner cartridges.

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You can see that when the lid is closed, the
LED bar sits right on top of the drums.

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You’ll also find evidence of toner mishaps,
but, ehhh.

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So when this printer prints, rather than spinning
a mirror and pulsing a laser on and off, each

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LED simply pulses on its own.

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As the print drum rotates, the LEDs will flash
when they need to, and stay dark when they don’t.

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There are many times as many light sources--in
fact thousands of times--compared to a laser

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printer, but the lack of a mechanical component,
plus the direct physical alignment of the

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LEDs with the drum, means that LED printers
might be more reliable.

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And they certainly are more compact.

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Particularly with color printers.

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Notice how this printer has each color of
toner simply in a row.

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Because there’s no need for a complicated
optical system, this printer is essentially

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just 4 printers lined up in one case.

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And if I pull one of these out, you’ll see
how small the toner and drum cartridges are.

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Yes compared to an injket these are laughably
big, but for a toner-based printer this is

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actually pretty small.

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This design also gives color LED printers
a huge advantage compared to laser--speed.

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To convert from black and white to color,
this printer essentially just takes the printer

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part, then Ctrl-C Ctrl-V’s it a few
times.

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The paper travels in a straight path as it
gets black, yellow, magenta, and finally cyan toners.

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Then it’s fused on its way out.

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Color LED printers used to boast that their
printing speeds were nearly the same between

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color and black and white.

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Many color laser printers, such as this one
from Samsung, print at a fraction of their

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black and white speeds, because when printing
in color, the paper has to take a meandering

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path through four printing assemblies.

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With setups like this from Brother, it’s
just boom boom boom boom, fuse the toner,

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and we’re done.

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Now, laser printers do still have their advantages
over LED.

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It’s easier to achieve a higher resolution
when you have the benefit of motion, rather

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than relying on smaller and smaller LEDs.

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Plus, apparently LED printers can have less
consistent images due to slight variations

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between each LED.

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I can’t say whether I’ve noticed that
in person, but this paper from Xerox sure

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is trying to convince me.

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But here’s the kinda humorous bit.

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I’m willing to wager that many “laser
printers” available on the market are in

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fact LED printers, but they’re just not
so clearly labeled.

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Poking around on Amazon I found plenty of
printers that don’t have much of a difference

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between their color and black and white speeds,
and some printers like this Canon have the

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toner arranged suspiciously similarly to this
Brother printer.

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And Brother is definitely still using LED
printing technology, as evidenced by this

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picture on this Amazon listing.

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To their credit, they simply call it a “digital
color printer” and it’s Amazon that’s

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labeling it as “laser printer technology”.

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Anyway, maybe this Canon is a real laser printer,
and they’re just packaging the laser scanners

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more efficiently so that the paper can pass
in a straight line.

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But there are still some color laser printers
on the market that print fast in black and

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white and at a leisurely pace for color.

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The Samsung unit we looked at earlier prints
at a respectable 19 pages per minute black

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and white, but only 4 ppm color.

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Not so “Xpress”, after all.

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In any case, I think that it’s a shame how
little is known about the LED printer.

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Sure, on the surface, it’s just a laser
printer.

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An LED printer will produce near identical
results, and behave in a near-identical fashion.

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It’s still a drum and toner system--how
the image gets to the drum is arguably trivial.

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But I think it’s a clever way to handle
it.

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Thanks for watching this (for this channel
anyway) quick video.

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I’ve interrupted the series on the compact
disc to bring you this video and we’ll be

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resuming where we left off soon.

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As always, thank you to those supporting Technology
Connections on Patreon.

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Patrons of the channel are what keep these
videos coming, and if you’d like to make

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a pledge to the channel, please check out
my Patreon page.

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Thank you for your consideration, and I’ll
see you next time!

